Product Category

Process Technology

    Adblock
    Adblock

    Patkol Public Company Limited had emphasized the importance of the development of renewable energy as well as the production process of Bio-Ethanol.  As a result, PATKOL is the only Thai owned company who could build Bio-Ethanol Plant on turnkey basis using cassava chips and molasses as raw materials.

    Raw Material
     -Molasses
     -Cassava Chip
     -Cassava Root

    top

    Cassava Preparation System - Dry mill process with coarse grind

    - Reduced particulate emissions
    - Reduced horse power
    - Reduced hammer and screen wear
    - Improved downstream solids separation (Cake separation)
    - Dry milling – low Raw material lost and waste water load comparing to wet milling

    top

    Molasses Preparation System

      Gravitational De-sludge system, no decanter centrifuge design, low energy consume and maintenance.

      top

      Jet Cooker

         Jet cooker takes the product from inlet temperature to sterilizing temperature in very short time. The result is the gelatinizing process is bypassed and we do not have to agitate the mix at high viscosity condition. Plus, the mix is well sterilized.

         Jet cooker wears at the mixing tube only which is made of carbide steel and the mixing tube can be changed

      top

      Simultaneous Saccharification and Fermentation System with Automatic CIP

      - Control sugar content with slow filling - no stress on yeast
      - Fermenter operate at 4-6 PH – steel fermenter can be used
      - Can ferment to the maximum with long fermenting time to get higher yield
      - CIP on every cycle prevent Beerstone deposit and reduce bacteria contamination
      - No agitator  -  pump is used for agitation
      - Use low speed pump to reduce wearing

      top

      Ethanol Recovery from CO2 Stream – Environmental Friendly

      Very ethanol vapor discharge design to minimize environmental concern, also the special design of Ethanol recovery can recover Plant Productivity about 1 production day annually.

      top

      Long Continuous Operating Distillation Design – Disc & Donut Distillation Column

      Disc and Donut Distillation Column

          The disc and donut is designed for first column because it will not be clogged by particles. The result is low down time

          No need to separate solid before send to distillation which is no lost of product due to separation efficiency

          Sand built up is not a problem in disc and donut column, no need cleaning for years!

          With this the design, some plants have record of operating with 355 days per year and some plants has run for 4 years without cleaning of the beer stripper column

      top

      Ethanol Storage System

      Shift by shift quality and quantity traceable and moisture protection system in Ethanol Storage Tank by floating roofs

      top

      Bio-Ethanol Highlights

        - Sugar base feedstocks (molasses and cane juice)
        - Starch base feedstocks (cassava chip and cassava root)
        - Simultaneous Saccharification and Fermentation (SSF) to reduce production time
        - Effective heat recovery
        - High performance heavy duty equipments
        - Disc and donut design in distiller
        - High stability and durability
        - High Yield Efficiency
        - Operation 345 day per year

        top

        Bio-Ethanol Product

           -Motor Fuel Grade Ethanol 99.5 % (v /v) according to DOEB Specifiation
           -Another grade depend on Owner's requirement such as ethanol 95 % (v/v)

          top

          Turnkey Project

          Engineering
          - Completed design and construct project
          - Engineering design and consult
          - High experience term of engineering staffs

          Equipment
          - Design with PV Elite software
          - In accordance with ASME, API and TEMA codes

          Piping
          - Auto PLANT software is used for helping pipe design

          top

          Instrumentation and Automation

          - In-house Automation Department

          top

          Project References

          Rajburi Ethanol Co., Ltd., Bangpong, Rajburi, Thailand
          - 150,000 LPD Motor Fuel Grade Ethanol 99.5 % (v/v)

          TPK Ethanol Co., Ltd., Kornburi, Nakorn Rajasima, Thailand

          - 340,000 LPD Motor Fuel Grade Ethanol 99.5 % (v/v) 3 plants
          - Total capacity 1,020,000 LPD
          - Under construction

          top